Steel wire rope aluminum pressure head is used to connect steel wire rope and rope together, often appearing in industries such as hoisting, cableway, and lifting. Special tools and methods are required to install the aluminum pressure head of the steel wire rope. The following are the detailed installation steps:

1、 Prepare tools and materials

1. Steel wire rope aluminum pressure head: Select an aluminum pressure head that matches the diameter of the steel wire rope.

2. Steel wire rope: Select a steel wire rope that matches the aluminum pressure head.

3. Wire crimping pliers: Wire crimping pliers are required for installing aluminum pressure heads. The wire clamp consists of several supporting surfaces and can firmly fix the aluminum pressure head on the steel wire rope.

4. Length measuring calipers, cutting machines, pliers, etc.

2、 Measure the length of the steel wire rope and cut it

1. Use a measuring caliper to measure the length of the steel wire rope to be connected and cut it.

2. Use a cutting machine to accurately cut the steel wire rope.

3. Use pliers to remove burrs and thorns from the surface of the broken end.

3、 Prepare the crimping ring

1. Prepare the steel wire rope aluminum pressure head to be used.

2. Use crimping pliers to fix it on an inverted pliers.

3. Use pliers to clamp the circular tube shell of the aluminum pressing head and the wire forming machine.

4. Thread the steel wire rope through the circular tube shell and the wire forming machine, and leave a margin of about 5 to 10 centimeters on the wire forming machine.

4、 Installation standards

1. Insert one end of the wire rope into the circular tube shell of the aluminum pressure head of the wire rope until the end of the wire rope touches the bottom of the circular tube.

2. Maintain the alignment between the wire press formator and the wire rope, and use a wire press to insert the formator into the bottom of the aluminum pressure head of the wire rope.

3. To increase firmness, one end of the steel wire rope can be threaded through the wire press forming machine once more.

4. Use crimping pliers to tightly press the wire rope.

5. Remove the pliers for pressing the wire, check the interface between the aluminum pressing head and the wire, and ensure that there are no excessively tight or loose parts.

5、 Processing steel wire rope aluminum pressure head

1. The aluminum pressure head can be kept clean to extend its service life.

After using it for a period of time, it is necessary to check whether there is any damage or wear on the pressure head. If there are problems, they need to be replaced in a timely manner.

3. Avoid long-term contact with water and humid environments for aluminum pressure heads to prevent rusting.

In short, when installing the aluminum pressure head of the steel wire rope, it is necessary to carefully and accurately measure the length and cut the steel wire rope. Once the wire rope is cut, it cannot be reconnected. The aluminum pressure head should match the diameter of the steel wire rope. For some large lifting equipment, it is necessary to operate under the guidance of professional personnel to ensure safety.